Оборудование

Асептическая линия розлива ПЭТ Krones Contiform AseptBloc, 24 000 б / ч

: 6662018

Превосходное состояние асептической линии ПЭТ, которая подходит для мясных и волокнистых фруктовых соков, негазированных напитков, ледяного чая и молочных продуктов. Гигиенический уровень настолько высок, что возможны молочные смеси для молока. Линия была установлена в 2013 году и в настоящее время находится в производстве

Technical Details

  • Производительность Krones AG
  • Модель Contipure AseptBlock DN
  • Дата выпуска 2013
  • Производительность 24000 bph in 0.5 liters
  • Применение Асептическое наполнение ПЭТ-бутылок
  • Blower-Filler-Caper block Krones Contipure AseptBloc DN 16-44-22
  • Suitable for products Fruit juices, Nectars, Ice-tea, etc non carbonated drinks
  • Product filling temperature 3 – 25 °C
  • Line operating hours (Sep 2018) approx. 23500
  • Bottle sizes 0.33 - 0.50 - 1.0 and 1.7 liters
  • Neck finishing 38 mm wide mouth screw-type
  • Product treatment Krones VarioAsept
  • Secondary packaging (Shrink film, various format) KHS Kisters SP 050 B
  • Filling level control Krones Checkmat
  • Labeling (reel feed OPP labels, hot glue) Krones Contirol
  • Handle applicator KHS Innopac CSM
  • Contipure AseptBlock DN
  • Aseptic PET Filling Line Krones Contipure AseptBlock DN
  • Aseptic PET Filling Line Krones Contirol Labeler
  • Aseptic PET Filling Line - Kisters Shrink Wrapper
  • Aseptic PET Filling Line Krones VarioAsept J thermal treatment
  • Aseptic PET Filling Line Krones Aseptic Block
  • Aseptic PET Filling Line Krones Aseptic Block
  • Aseptic PET Filling Line - Blow molder clean room
  • Aseptic PET Filling Line
  • Aseptic PET Filling Line Krones Aseptic Block
  • Aseptic PET Filling Line Krones Aseptic Block Cap Feeding
  • Aseptic PET Filling Line - Preform Inspector
  • Aseptic PET Filling Line Krones Aseptic Block
  • Aseptic PET Filling Line Krones Aseptic Block
  • Aseptic PET Filling Line - Nitrogen injection
  • Aseptic PET Filling Line Krones Contirol Labeller
  • Aseptic PET Filling Line Kisters Shrink Wrapper
  • Aseptic PET Filling Line Krones Contirol Labeler
  • Aseptic PET Filling Line - Packaging Area
  • Aseptic PET Filling Line - conveyors
  • Aseptic PET Filling Line Krones Aseptic Block - preform in feeding
  • Aseptic PET Filling Line
  • Aseptic PET Filling Line - labeler
  • Aseptic PET Filling Line Krones Aseptic Block
  • Aseptic PET Filling Line Krones Aseptic Block Controls
  • CIP line controls
  • CIP tanks
  • Contipure AseptBlock DN
  • VarioAsept heat treatment control panel
  • VarioAsept heat treatment tubular pasteurizer
  • VarioAsept heat treatment control panel
  • Packaging are general view
  • Packaging are general view
  • Preform box kipper
  • Contipure AseptBlock DN
  • Aseptic PET Filling Line Krones Contipure AseptBlock DN
  • Aseptic PET Filling Line Krones Contirol Labeler
  • Aseptic PET Filling Line - Kisters Shrink Wrapper
  • Aseptic PET Filling Line Krones VarioAsept J thermal treatment
  • Aseptic PET Filling Line Krones Aseptic Block
  • Aseptic PET Filling Line Krones Aseptic Block
  • Aseptic PET Filling Line - Blow molder clean room
  • Aseptic PET Filling Line
  • Aseptic PET Filling Line Krones Aseptic Block
  • Aseptic PET Filling Line Krones Aseptic Block Cap Feeding
  • Aseptic PET Filling Line - Preform Inspector
  • Aseptic PET Filling Line Krones Aseptic Block
  • Aseptic PET Filling Line Krones Aseptic Block
  • Aseptic PET Filling Line - Nitrogen injection
  • Aseptic PET Filling Line Krones Contirol Labeller
  • Aseptic PET Filling Line Kisters Shrink Wrapper
  • Aseptic PET Filling Line Krones Contirol Labeler
  • Aseptic PET Filling Line - Packaging Area
  • Aseptic PET Filling Line - conveyors
  • Aseptic PET Filling Line Krones Aseptic Block - preform in feeding
  • Aseptic PET Filling Line
  • Aseptic PET Filling Line - labeler
  • Aseptic PET Filling Line Krones Aseptic Block
  • Aseptic PET Filling Line Krones Aseptic Block Controls
  • CIP line controls
  • CIP tanks
  • Contipure AseptBlock DN
  • VarioAsept heat treatment control panel
  • VarioAsept heat treatment tubular pasteurizer
  • VarioAsept heat treatment control panel
  • Packaging are general view
  • Packaging are general view
  • Preform box kipper

Aseptic PET Filling Line Krones with Contipure Aseptic Block, 24 000 bph

This in dry aseptic PET line and it is suitable for low-acid, pulpy and fibrous fruit juices, non-carbonated beverages, ice tea and dairy products. The hygienic level is so high that also milk-based infant formulas are possible. The line was installed in 2013 and is currently in production. It will be available in the summer 2019, and it can be inspected while operating. The delivery includes the product deaeration and pasteurizer, preform feeding and sterilization, aseptic blower-filler-capper block, CIP line, cap feeding and sterilization system, bottle and label and inspection systems, shrink packer, handle applicator and conveyors. Palletizer is excluded.

The product first goes through gas removal treatment and is then pasteurized in a tubular heat exchanger. The product is cooled down and pumped into an aseptic buffer tank prior to filling. In the over pressurized filling and capping block empty bottles and bottle caps are sterilized with a gaseous H2O2. An H2O2 sensor outside the machine monitors any leaks of the sterilizing agent. Also the pressure inside the filling block is monitored, and an automatic shutdown results if the pressure drops. A liquid nitrogen is injected after filling, to remove air from the container and to make the bottle rigid with internal pressure.

Both preforms and caps are inspected and faulty pieces are automatically rejected before they are conveyed into the aseptic area. The delivery includes eight (8) sets of different molds for the blow molder which are changed in a special clean room in the blow molder, eliminating the need to enter the aseptic area of the machine. The bottle size change is done very easily in the filler-capper by a mechanical adjustment, and no change parts are needed except the molds in the blow molder.

Technical data

Blower-filler-capper:     Contipure AseptBloc ND

Operating hours:          23 759 hrs (on 16.10.2018, still operating)

Capacity:                     24 000 bph in 0.33 and 0.5 ltr

                                    18 000 bph in 1.0 ltr

                                    12 000 bph in 1.5 ltr

Cap type:                     38 mm Bericap, plastic wide mouth screw

Blowing heads:           16

Filling valves:              44

Capping heads:           22

Dry sterilizing agent:   H2O2, gaseous nitrogen peroxide

Filling temperature:    3 – 25 °C

Max particle size         3 x 3 x 3 mm

Max fiber size              1 x 1 x 5 mm

Total solids max          10 %