PET Bottle Filling Line KHS year 2006, capacity up to 30 000 bph

SKU: 3552015

Manufacturer
KHS GmbH
Manufacturer's type
PET 0,5 - 1.5 - 2.0 and 2.5 L
Made in year
2006
Capacity
Up to 30 000 bph
Application
PET Bottle Filling Line for Beer 1.5 - 2.5 liter
Operation started in year
2006
Total operating hours
Approx 27 000
Current condition
Line stopped in September 2014, still installed
Effective capacity
30 000 bph in 0.5 liters
Bottle neck standard
PCO 28 mm long neck
Delivery packs
2.0 - 2.5 liters in 2x3 on tray and shrink plastic
Labeling formats
Paper label, cold glue, front and neck
Product operated
Beer only
Control PLC
Siemens Simatic S7 and ET 200
  • KHS PET Bottle Filling Line - general view
  • KHS PET Bottle Filling Line - general view
  • KHS PET Bottle Filling Line - general view
  • Item 1 - KHS PET Bottle Filling Line Blomax 14
  • Item 1 - KHS PET Bottle Filling Line Blomax 14
  • Item 3 - KHS PET Line Air Conveyors
  • Item 4 - KHS Filler Block DRF PET 120 SC 10-36
  • Item 4 - KHS Filler Block DRF PET 120 SC 10-36
  • Item 4 - KHS Filler Block DRF PET 120 SC 10-36
  • Item 4 - KHS Filler Block DRF PET 120 SC 10-36
  • Item 4 - KHS Filler Block DRF PET 120 SC 10-36
  • Item 4 - KHS Filler Block DRF PET 120 SC 10-36
  • Item 4 - KHS Filler Block DRF PET 120 SC 10-36
  • Item 4 - KHS Filler Block DRF PET 120 SC 10-36
  • Item 4 - KHS Filler Block DRF PET 120 SC 10-36
  • Item 5 - Full Bottle Inspector HEUFT Basic 2
  • Item 5 - Full Bottle Inspector HEUFT Basic 2
  • Item 6 - KHS Full Bottle Conveyors
  • Item 6 - KHS Full Bottle Conveyors
  • Item 6 - KHS Full Bottle Conveyors
  • Item 6 - KHS Full Bottle Conveyors
  • Item 7 - KHS Labeler Roland Anker
  • Item 7 - KHS Labeler Roland Anker
  • Item 7 - KHS Labeler Roland Anker
  • Item 7 - KHS Labeler Roland Anker
  • Item 8 - Laser Coder Videojet Allmark 882
  • Item 8 - Laser Coder Videojet Allmark 882
  • Item 9 - Label Inspector HEUFT Basic 2
  • Item 9 - Label Inspector HEUFT Basic 2
  • Item 10 - Krones Contirol Labeling Machine
  • Item 10 - Krones Contirol Labeling Machine
  • Item 10 - Krones Contirol Labeling Machine
  • Item 10 - Krones Contirol Labeling Machine
  • Item 11 - KHS Tray Shrink Packer TSP 35-700
  • Item 11 - KHS Tray Shrink Packer TSP 35-700
  • Item 11 - KHS Tray Shrink Packer TSP 35-700
  • Item 11 - KHS Tray Shrink Packer TSP 35-700
  • Item 11 - KHS Tray Shrink Packer TSP 35-700
  • Item 12 - Tray pack conveyors
  • Item 12 - Tray pack conveyors
  • Item 13 - Metek Delivery Pack labeler
  • Item 13 - Metek Delivery Pack labeler
  • Item 14 - KHS Palletizer Innopal PB
  • Item 14 - KHS Palletizer Innopal PB
  • Item 14 - KHS Palletizer Innopal PB
  • Item 14 - KHS Palletizer Innopal PB
  • Item 14 - KHS Palletizer Innopal PB
  • Item 16 - Pallet Wrapper Robopac
  • Item 16 - Pallet Wrapper Robopac
  • Item 16 - Pallet lift KHS Lord Pac with a coder
  • Item 16 - Pallet lift KHS Lord Pac with a coder
  • Item 16 - Pallet lift KHS Lord Pac with a coder

PET bottle Filling Line KHS 15 750 - 30 000 bph

This complete beer filling line was delivered by KHS in year 2005 and it is still installed and in very good condition. This line is complete from preform feeding equipment to delivery package palletizing. Originally this line was designed to fill from 0.5, 1.5 to 2.0 liter PET bottles with max 6 gram / liter CO2 and max + 16 C degree product temperature. In 2006 it was modified for 2.5 liter with adding a new labeler. Line is available for immediate relocation

Videos of this line:

Blomax:                              https://youtu.be/igj3F_vZc8U

Filler block:                        https://www.youtube.com/watch?v=k8KSIb7M2go

General introduction:         https://youtu.be/r1zhaBVF7Bg

List of equipment

Item 1: Stretch blow molding machine THIS IS SOLD - see our blow molders for replacement 

Item 2: PET Compressor Ateliers Francois 2100 Nm3/h THIS IS SOLD - see our air compressors for replacement 

Item 3:  KHS Air-conveyor system Innoline LTR

Automatic size adjustment- suitable for 49-108 mm diameter bottles

 

Item 4:  Filler Block with

Rinser KHS Innorins PET-FR-ZM 80/36

This is a mechanical rinser with  a two-channel working for pre-rinsing

with water or disinfectant. Final rinsing with water. 80 rinsing stations and 2880 mm rinser diamer.

 

Filler - Capper KHS Innofill DRF PET 120 SC 10/36

The Innofill DRF PET is a computer-controlled, PET bottle filler that uses probes integrated into the filling tubes to determine fill levels. The filler has 120 filling nozzles and 10 capping stations for PCO 28 caps. NSM Magnettechnic cap feeding system.

Item 5:  Filling Control Station Heuft Basic BA R20 with X-ray, capacity 25 000 bph

Item 6:  Full bottle conveyor system Innoline BTR with automatic lubrication system

Item 7:  Labeling machine Innoket ROLAND KH 20/5 II, capacity 4000 - 32000 labels/h

This Roland labelers has 20 bottle turrets and 2 labeling stations with 5-finger drums for label application. Paper labels, cold glue system.

A feedscrew spaces the containers before they are channeled into the rotating machine

by an infeed star. Hot glue is  evenly distributed, thin film of glue on the gluing segments picks up labels from the stationary magazine. The individually spring loaded fingers of the gripper drum grasp the glued labels and apply them in the exact position on the containers.

Item 8:  Laser Marking system Coder Allmark AL 882 APS

Item 9:  Label Inspector Heuft Basic BA R20 with X-ray

Item 10:  Labeling Machine Krones Contirol K-745-L17, year 2006

Plastic labels, hot glue system, 2 rolls with automatic switch over

Capacity 15 000 - 17 000 bph with 2.5 liter PER

Item 11:   Tray Shrink Packer KHS TSP 35-700, year 2007

Capacity up to 35 cycles per minute  

Item 12:  Tray conveyors KHS Innoline GTR with automatic lubrication system  

Item 13:  Label Inserter Metec on delivery packs

Item 14:  Palletizer KHS Innopal PB 1/2 N2 capacity 27 000 bph in 1.5 Liter

Double line palletizer suitable for 800x1000 and 1000x1200 cm pallets

Pallet magazine KHS MPH

Carton layer inserter robot

KHS PTR pallet conveyors

KUKA / Siemens PLC controls

Item 15:  Pallet Stretch Wrapper Robopac Helix HS 40

Siemens Simatic S 7 PLC contols

Item 16:  Pallet lift KHS Lord Pac with a pallet coder